QPT1026 Lean Six Sigma

Description

QPT1026 Lean Six Sigma

Overview

This program provides a comprehensive introduction to the Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) methodology. Participants will learn how to systematically improve processes, reduce defects, and enhance efficiency using proven Six Sigma strategies and tools. The course is ideal for professionals seeking to drive quality improvements and operational excellence in their organizations.

This program can be tailored to your specific business needs.

A little bit of personalization goes a long way. Ask us for a no-obligation Training Needs Analysis (TNA) so we can tailor this, or any other CSG program to meet your learning outcomes.

Objectives

At the end of the training, participants would be able to:

  • Understand and apply the DMAIC phases of Six Sigma
  • Utilize statistical and analytical tools to measure and analyze processes
  • Identify root causes and implement effective solutions
  • Control improved processes to sustain gains
  • Develop Six Sigma control plans for continuous improvement

2 Days

  • Quality Assurance and Control Professionals
  • Process Improvement Specialists
  • Project Managers
  • Operations and Production Staff
  • Anyone involved in process optimization and improvement

Modules:

Module 1: DEFINE PHASE

The first phase focuses on describing the problem and setting project goals.

  • Understanding Six Sigma
  • Six Sigma Fundamentals
  • Selecting Projects
  • Elements of Waste

Main activity: Defining the baseline for improvement.

  • Process Discovery
  • Six Sigma Statistics
  • Measurement System Analysis
  • Process Capability

The Analyze phase identifies and verifies the root causes of process issues.

  • “X” Sifting
  • Inferential Statistics
  • Introduction to Hypothesis Testing
  • Hypothesis Testing for Normal and Non-Normal Data

The Improve phase focuses on determining and implementing solutions for identified problems.

  • Process Modelling Regression
  • Advanced Process Modelling
  • Designing Experiments

The Control phase ensures the sustainability of process improvements.

  • Advanced Experiments
  • Capability Analysis
  • Lean Controls
  • Defect Controls
  • Statistical Process Control (SPC)
  • Six Sigma Control Plans

Program Methodology

  • Hands-on Activities: Practical exercises to reinforce theoretical concepts.
  • Group Discussions: Opportunities for peer-to-peer learning and exchange of ideas.
  • Role Plays: Simulations of realistic situations to build practical skills.
  • Feedback Sessions: Reviews and reflections to encourage improvement.
  • Problem-solving Exercises: Develop critical thinking and decision-making skills.
  • Experiential Learning: Learning by doing, promoting active involvement.
  • Interactive Lectures: Engaging presentations by experts in the field.
  • Case Studies: Real-world scenarios for learners to apply their knowledge.
  • Quizzes & Tests: Regular assessments to track learning progress.

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