QPT1025 Lean Six Sigma (2 Days)

Description

QPT1025 Lean Six Sigma (2 Days)

Overview

This comprehensive training program introduces participants to the Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) methodology for process improvement. Through five structured modules, participants will gain a solid foundation in Six Sigma concepts, tools, and techniques, enabling them to lead or contribute to process improvement initiatives. Practical exercises and real-world examples are integrated throughout to ensure actionable learning outcomes.

This program can be tailored to your specific business needs.

A little bit of personalization goes a long way. Ask us for a no-obligation Training Needs Analysis (TNA) so we can tailor this, or any other CSG program to meet your learning outcomes.

Objectives

At the end of the training, participants would be able to:

  • Understand the Six Sigma philosophy and fundamentals
  • Select and define improvement projects
  • Measure and analyze current process performance
  • Identify root causes of process issues
  • Develop and implement effective solutions
  • Sustain improvements using control strategies and tools

2 Days

  • Process Improvement Teams
  • Quality Managers
  • Project Leaders
  • Operational Excellence Professionals
  • Engineers
  • Supervisors
  • Anyone involved in process optimization or Six Sigma projects

Modules:

Module 1: DEFINE PHASE

The Define phase is the first step of the Six Sigma improvement process, focusing on describing the problem and setting project goals.

  • Understanding Six Sigma
  • Six Sigma Fundamentals
  • Selecting Projects
  • Elements of Waste

The Measure phase establishes the baseline for the process.

  • Process Discovery
  • Six Sigma Statistics
  • Measurement System Analysis
  • Process Capability

The Analyze phase identifies and verifies the root causes of process issues.

  • “X” Sifting
  • Inferential Statistics
  • Introduction to Hypothesis Testing
  • Hypothesis Testing for Normal and Non-Normal Data

The Improve phase focuses on determining and implementing solutions for identified problems.

  • Process Modelling Regression
  • Advanced Process Modelling
  • Designing Experiments

The Control phase ensures the sustainability of process improvements.

  • Advanced Experiments
  • Capability Analysis
  • Lean Controls
  • Defect Controls
  • Statistical Process Control (SPC)
  • Six Sigma Control Plans

Program Methodology

  • Hands-on Activities: Practical exercises to reinforce theoretical concepts.
  • Group Discussions: Opportunities for peer-to-peer learning and exchange of ideas.
  • Role Plays: Simulations of realistic situations to build practical skills.
  • Feedback Sessions: Reviews and reflections to encourage improvement.
  • Problem-solving Exercises: Develop critical thinking and decision-making skills.
  • Experiential Learning: Learning by doing, promoting active involvement.
  • Interactive Lectures: Engaging presentations by experts in the field.
  • Case Studies: Real-world scenarios for learners to apply their knowledge.
  • Quizzes & Tests: Regular assessments to track learning progress.

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